Metamaterials · Metastructures · AI-aided Design

Metastructure Lab

We design architected materials and metastructures that connect mechanics, electromagnetic absorption, additive manufacturing, and computational intelligence.

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Rigid-Flexible Interlocked Metastructures
StealthMetastructure

Rigid-Flexible Interlocked Metastructures

We present a chain mail-inspired stealth skin using topologically interlocking units, merging mechanical robustness with 2–40 GHz broadband absorption. This lightweight, conformable surface withstands damage and bending. Demonstrated on drones, it reduces radar cross-section by over 98%, establishing a versatile strategy for advanced aerospace applications.

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Tunable Electromagnetic Absorber
ReconfigurableElectromagnetic

Tunable Electromagnetic Absorber

A bioinspired reconfigurable metamaterial is proposed to achieve broadband absorption and frequency agility for stealth. Inspired by moth-eye morphology, it employs a mechanical system to reconfigure petal-shaped structures. The design enables ≥90% absorption over 2–40 GHz and tunable ≥99% peaks with >3 GHz bandwidth. Structural reconfiguration reshapes impedance, ensuring broadband RCS reduction and adaptive suppression. With coded driving, 2D control of frequency and amplitude is realized, advancing next-generation intelligent stealth systems.

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TPMS Absorption Mechanism
TPMSMechanism

TPMS Absorption Mechanism

This study investigates 3D metastructure absorbers, highlighting the influence of unit geometry, volume fraction, and lattice orientation on electromagnetic behavior. Sheet-based TPMS metastructures exhibit higher reflectivity than strut-based ones, while multilayer structures show the opposite. Geometric symmetry enhances polarization insensitivity, offering design principles for next-generation broadband, wide-angle, and polarization-insensitive devices.

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Mechanics Cloaking Metastructure
Mechanical metamaterialsOptimization

Mechanics Cloaking Metastructure

Lightweight structures with tailored properties are crucial in engineering. Mechanical metastructures enable mechanics cloaking, controlling deformation while preserving stiffness. This study presents a TPMS-based optimization strategy, achieving up to 42.51% displacement reduction and 70% in a satellite frame case study, demonstrating the potential of mechanics cloaking for protecting sensitive components in engineering applications.

Paper
Coding Metamaterials
CodingMicrowave absorption

Coding Metamaterials

Microwave absorption is vital for stealth and electromagnetic compatibility. A novel design using tortuosity and connectivity enhances wave absorption in multi-layer coding metamaterials (MCMs). Carbon ink composite and a genetic algorithm are used to meet engineering specifications, with reflectivity tests confirming effectiveness. Temperature alternation experiments simulate environmental changes, ensuring MCMs maintain stable performance under varying thermal conditions, offering a robust solution for advanced applications.

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Reconfigurable Metamaterial
ReconfigurableDigital coding

Reconfigurable Metamaterial

This paper introduces a novel metamaterial with reconfigurable electromagnetic (EM) scattering properties, using a bistable curved beam. It achieves over 90% EM absorption across 2.17-17.31 GHz with a relative thickness of just 0.09λL. The bistable design allows state-switching, and with digital coding, it can adjust absorption bandwidth and enhance EM absorption. Applied to satellites, it reduces radar cross-section and enables active control of EM scattering for stealth and electronic countermeasures.

Paper
Controllable Anisotropy
AI-aided designAnisotropy

Controllable Anisotropy

This study introduces an AI-aided method to design anisotropic mechanical metamaterials for additive manufacturing. By adjusting the central node and rod diameter of cubic-BCC microstructures, a database of elastic tensors is created. A 3D convolutional neural network (3D-CNN) maps geometry to properties, while an inverse design model identifies target structures. Finally, a novel optimization approach applies this method to large-scale designs, achieving precise anisotropy control and truss-like material distribution for improved performance.

Paper
Lattice-based Electromagnetic Metastructures
LatticeAdditive manufacturing

Lattice-based Electromagnetic Metastructures

This work explores ultra-broadband metastructure absorbers (MMAs) using gradient-tailored Octet truss lattices for efficient EM wave mitigation. The 15 mm thick 3D-printed design consists of three stacked sub-layers with varying densities. Unit cell analysis links geometric parameters to broadband absorption and minimal mass. Absorption below -10 dB spans 2.84–40.0 GHz, with attenuation below -15 dB from 8.51–40.0 GHz. The design maintains absorption up to 60° for both TE and TM polarizations, offering a customizable, versatile broadband absorption solution.

Paper
Bionic Electromagnetic Metastructures
Bionic designGyroid

Bionic Electromagnetic Metastructures

The work presented here proposes a novel EM-wave-absorbing metastructure with an isotropic morphology inspired by the gyroid microstructures seen in Parides sesostris butterfly wings. A matching redesign methodology between the material and subwavelength scale properties of the gyroid microstructure is proposed, inspired by the interaction mechanism between the microstructure and the material properties on the EM-wave-absorption performance of the prepared metastructure.

Paper
AI-aided Design for Metastructures
AI-aided designAnisotropy

AI-aided Design for Metastructures

Controllable anisotropy of the microscale lattice metastructures is the key to achieving designable mechanical properties of the macrostructures. However, a current computational challenge is precisely controlling the anisotropy of the design domain containing an ultra-large number of lattice structural units. In this work, we decompose the large-scale design domain into several mesoscale subregions and propose an artificial intelligence-aided design method that can automatically control the anisotropic properties of the mesoscale design domain.

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Bionic Metastructure Design and Optimization
Bionic designLattice

Bionic Metastructure Design and Optimization

Inspired by the strengthening mechanism of crystal twinning boundary, this work proposes a novel strategy for lattice metamaterial design to improve stiffness, strength, and toughness. At the microscale, the inclination variable of unit-cell is introduced into the analytical formula of modulus in the compression direction. At the scale of periodic macro-array, to achieve the best mechanical properties in the compression direction without sacrificing the mechanical properties in the horizontal direction, twinning boundaries are introduced into both horizontal and vertical directions of the structure.

Paper
Lattice Structure Multi-scale Design and Optimization
Multi-scaleConformal gradient

Lattice Structure Multi-scale Design and Optimization

In this work, we present a novel anisotropic lattice structure design and multi-scale optimization method that can generate conformal gradient lattice structures (CGLS). The goal of optimization is to achieve gradient density, adaptive orientation and variable scale (or periodic) lattice structures with the highest mechanical stiffness. The asymptotic homogenization method is employed for the calculation of the mechanical properties of various lattice structures.

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Our paper on Stealth Satellite Shape Design via a Hybrid AI-Driven Optimization Framework Enabling Tunable RCS has been successfully accepted in Chinese Journal of Aeronautics.🎉🎉🎉

Our paper on Simultaneous Infrared Camouflage, Radar Absorption, and Optical Transparency in Lightweight Metamaterials has been successfully accepted in Advanced Optical Materials.🎉🎉🎉

Our paper on Strong Electromagnetic Absorption Design has been successfully accepted in Science China Technological Sciences.🎉🎉🎉

Our paper on Optically Transparent Metamaterial has been successfully accepted in Advanced Composites and Hybrid Materials.🎉🎉🎉

恭喜苏浩维等获第十四届南京理工大学大学生机械创新设计大赛一等奖,指导老师李大伟

恭喜孙成涛获“和平杯”第十一届南京理工大学武器创新设计大赛特等奖,指导老师李大伟

Our paper on Rigid-Flexible Interlocked Metastructures has been successfully accepted in Science Advances.🎉🎉🎉

恭喜孙成涛获第三十四届南京理工大学“创新杯”大学生课外学术科技作品竞赛特等奖,指导老师李大伟

恭喜姜涵文同学被推荐江苏省2025届优秀毕业设计(论文),指导老师李大伟

恭喜许天琪、刘兴、刘昊洋等同学获第三届特种装备创新设计大赛全国三等奖,指导老师李大伟